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ClearCore I/O and Motion Controller
Part Number:

CLCR-4-13

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ClearCore
CLCR-4-13
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Terminal Block Plugs
 CC-3TERM-PLUG-10PC

About ClearCore

Each ClearCore Industrial I/O and Motion Controller handles up to 4 axes of high-speed step & direction motion, and provides 13 software-configurable I/O points (fully protected and 24 VDC compatible).

An extensive C++ library makes coding easier and more productive. The library includes many example projects compatible with the Microchip Studio development environment. With the optional Atmel-ICE debug tool, you can take advantage of sophisticated debug techniques like single-stepping through code and setting complex breakpoints.

If you prefer a more lightweight development environment, you can download the optional ClearCore Arduino Wrapper Library. This allows you to write code within the easy to use Arduino IDE and using Arduino command syntax. This library includes dozens of Arduino "sketch" examples.

You can use ClearCore standalone to control smaller systems, or distributed by networking multiple units to a master CPU (e.g., Raspberry Pi). Communicate with ClearCore using its Ethernet port, one of its two serial ports or via USB; or communicate wirelessly by connecting a compatible XBee module.

You can expand each ClearCore's digital I/O by adding up to eight CCIO-8 expansion modules. This provides up to an additional 64 points of configurable digital I/O.

See the ClearCore main product page for more information.

Looking for a CNC controller? Read this first.

Downloads

Drawings
ClearCore-and-Accessories.pdf2D Drawings
clearcore-accessories-3d.zip3D Drawings / Solid Models
Manuals, Software Examples, and Hook-up Diagrams
clearcore_user_manual.pdfClearCore User Manual
ClearCore Wiring and Connection DiagramsQuick Reference Wiring Information
ClearCore Online Software ReferenceOnline Software Help Reference
ClearCore ExamplesApplication Example Index
Modbus HMI Example ProjectModbus Touchscreen Motion Project
4D Systems HMI AdapterThird-Party Touchscreen Adapter and Example Project
Software
ClearCore_Microchip_Installer.zipI/O Motion Library Installer
ClearCore_Arduino_Wrapper_Installer_2.2.1.zipArduino Wrapper Installer
ClearCore_Arduino_Wrapper_Installer_1.8.zipArduino Wrapper Installer

Specifications

Mechanical
Dimensions5.0" x 3.5" x 1.0" (127mm x 88.9mm x 25.4mm)
Weight (with cover)0.40 lbs (181 g)
Material3mm thick Polycarbonate cover, aluminum mount frame
Electrical
Voltage Input20-28 VDC
Output Current CapabilityI/O 0,1,2,3: 375 mA RMS, (750mA peak)
I/O 4,5: 750 mA RMS, (1,000mA peak)
Logic CompatibilityAll I/O is compatible with 3.3 to 24 VDC logic. (ClearCore outputs are internally pulled up to 24V (Vsupply), so 3.3 to 5V logic may require an external clamping diode - see device mfgr's datasheet.)
Indicator LEDs for each inputYes
IP ratingIP20
Operating Temperature/Humidity-20C to 50C, 0-90% non-condensing
Storage Temperature-40C to 85C
Power Consumption300mA@24V
Adding an XBee will add as much as an additional 100mA@24V
Protection featuresOvercurrent protection on all outputs
Inductive clamping on all outputs
Board master overvoltage and overcurrent protection

ESD protection features on all I/O circuits
Processing/Communication
Total I/O13 built-in I/O points, software configurable as any combination of up to 13 digital inputs, 4 analog inputs, 6 digital outputs, 2 HBridge/speaker outputs and 1 analog output (4-20mA or 0-20mA).

Another 64 digital I/O can be added by using optional 8-point I/O expansion modules (p/n CCIO-8).

All configuration of I/O hardware is controlled by software, i.e., no jumpers, DIP switches, trim-pots, etc. need to be manually set.
Serial communication2 Multi-functional, individually configurable serial ports that can be used as a UART, SPI, or RS-232 at up to 115.2kBaud.

Rates up to 2MBaud are achievable depending on cable length, slave transceiver circuit and grounding.

5V power pins are available on each port.
Ethernet10Base-T/100Base-TX Ethernet
USBUSB 2.0
Wireless connectivityAccepts XBee modules for wireless connectivity (Wi-Fi, Bluetooth, Mesh, etc.)
Programming LanguageC++
Memory Capability512 KB Flash
192 KB RAM
Storage expansion via onboard SD card drive
Supported development environmentWindows 10, Windows 7* (see note)
Processor type and speed32 bit floating point ARM M4F processor
120 MHz
(p/n SAME53N19A)
Max Step Rate500kHz

* Win 7 note: USB driver management in Windows 7 causes issues in some installations which affect the uploading of code to ClearCore. Extra manual steps may be required to upload code in these systems.

ClearCore System Components and Accessories

DIN rail ClearCore schematic with power supply, I/O expansion modules, ClearPath and optional accessoriesClearCoreCCIO-8Terminal Block Plugs24VDC Power SupplyCat5e cableAtmel-ICE debuggerAtmel-ICE debugger 6-pin cableUSB cableDIN rail mounting kitLink to ClearPath-SDLink to ClearPath-MCRibbon cableEnocoder input adapter

Terminal Block Plugs, 3-position

Terminal Block Plugs, 3-position (pack of 10)
Part Number: CC-3TERM-PLUG-10PC

Package of 10 terminal block plugs for ClearCore (and CCIO-8 Expansion) I/O. (ClearCore and CCIO-8 units do not ship with the plugs.)
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24 VDC Power Supply

24 VDC Power Supply
Part Number: PWR-IO-24VDC
Output Voltage: 24 VDC
Output Current: 6.5 Amps
Input Voltage: 85-264 VAC, auto-selected
Dimensions: 159x97x30mm (6.26x3.82x1.18 in.)

156 watt DC power supply capable of powering a ClearCore with a full complement of I/O devices, with extra power to spare for expansion I/O.

Protection: Short circuit / Overload / Over-voltage / Over-temperature. Compliance with UL62368-1, EN61558-1/2-16. Operating temperature -25 to 50 deg. C with no derating.
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Digital I/O Expansion, 8-point

Digital I/O Expansion, 8-point
Part Number: CCIO-8

Digital I/O expansion module for ClearCore. Eight 24 VDC I/O points - all software-configurable as digital inputs or outputs. Up to 8 CCIO-8 modules can be daisy-chained to one ClearCore (uses one serial com port on ClearCore). Aluminum mounting plate accepts DIN rail mounting kit (p/n DIN-MNT).

Each CCIO-8 requires a Cat5 Ethernet patch cable (e.g., p/n CABLE-CAT-120).

Terminal block plugs are not included; order p/n CC-3TERM-PLUG-10PC (10-pack).
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Cat5e Patch Cable

Cat5e Patch Cable
Part Number: CABLE-CAT5-120
Connectors: RJ45
Length: 3.05 meters (10 ft)

Cat5e cable used to connect CCIO-8 expansion I/O modules to ClearCore. Flexible, snag-free, cable boot protects the plug while making it easy to depress the locking clip. 24AWG stranded, pure bare copper conductors. 50μm gold-plated contacts.

One cable required per CCIO-8.
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Atmel-ICE Debugger, Cable

Atmel-ICE Debugger
Part Number: ATATMEL-ICE-BASIC


Cable, Atmel-ICE to ClearCore
Part Number: TC2030-CTX-LEMTA

Atmel-ICE development tool for debugging software on ARM Cortex-M devices such as ClearCore. Requires cable p/n TC2030-CTX-LEMTA for use with ClearCore. Powered via USB (USB Cable included). ClearCore cover must be removed to access debug connector.

Quantities up to 5 generally ship within 3 business days. Quantities greater than 5 will ship within three weeks.

Part NumberPriceQuantity
ATATMEL-ICE-BASIC$169 Bracket Add to cart
TC2030-CTX-LEMTA$64

The "Add to Cart" button will add one of each component (Atmel-ICE and cable) unless you edit the quantities. Type "0" for the quantity of any component you don't want to add to your cart.

ATATMEL-ICE-BASICTC2030-CTX-LEMTA
$169$64
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USB Cable, ClearCore to PC

USB Cable, ClearCore to PC
Part Number: CPM-CABLE-USB-120AB
Connectors: USB 2.0 A to B
Length: 3.05 m (10 ft)

Cable used to connect ClearCore to your computer for downloading user code.

Note: this cable cannot be used to connect a fractional hp (DC input) ClearPath-MC or -SD motor to a Windows PC in order to configure a motor using the ClearPath MSP software.
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DIN Rail Mounting Kit

DIN Rail Mounting Kit
Part Number: DIN-MNT
Dimensions: 123x91mm (4.86x3.60 in.)

DIN rail mounting kit for ClearCore, or CCIO-8 expansion modules. Designed to allow for any orientation of the device on the rail. Heavy-duty, spring-loaded clip allows easy installation and removal while providing secure attachment.
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Encoder Input Adapter

Encoder Input Adapter
Part Number: CL-ENCDR-DFIN
Dimensions: 64x44x20 mm (2.52x1.73x0.79 in.)
Max Count Rate: 2 MHz (quadrature counts/sec)
Index Capture Accuracy: +/- 1 count


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Easily connect 6 signals from a differential quadrature encoder (A+ A~, B+ B~ and optionally I+ I~) to ClearCore using only 3 digital inputs (DI-6, 7 and 8), without wiring to separate terminal blocks. Connect your encoder to the adapter's DB-9 input and connect the adapter to ClearCore with a standard ribbon cable (20-pin, 0.1" pitch) for a simple noise-free setup. The adapter provides overload-protected +5 volts for the encoder, and "bad sequence" detection warns of faulty or dirty encoders.

CL-ENCDR-DFIN
Encoder Input Adapter
See
pricing
above
Bracket Add to cart
CABLE-RIBBON6
6 inch ribbon cable
$4

The "Add to Cart" button will add one of each component (adapter and cable) unless you edit the quantities. Type "0" for the quantity of any component you don't want to add to your cart.

CL-ENCDR-DFIN
Encoder Input Adapter
CABLE-RIBBON6
6 inch ribbon cable
See pricing above$4
Add to cart
The "Add to Cart" button will add one of each component (adapter and cable) unless you edit the quantities. Type "0" for the quantity of any component you don't want to add to your cart.